Feedlot Safety Tips to Protect Workers and Livestock

Agriculture is one of the most dangerous industries in the world, with high rates of occupational injuries, illnesses, and fatalities. The U.S. Bureau of Labor Statistics (BLS) consistently reports that agriculture has the highest rates of injuries of any major industry sector in the United States. In 2021, agriculture saw 19.5 fatal injuries per 100,000 full-time equivalent (FTE) workers. Specific subsectors, such as beef cattle production, face even greater risks. Nearly 45% of feedlot injuries involve handling cattle, making safety a top priority in feed yard operations. To create a safer environment for both workers and livestock, here is a viable list of feedlot safety tips. We’ve linked courses pertaining to each topic below. Please click the underlined text to learn more or test drive a full course.

Low-Stress Cattle Handling

Cattle handling is a leading cause of injuries in feedlots. Understanding cattle behavior and implementing low-stress handling techniques are critical. By respecting the flight zone (cattle’s personal space) and using predictable movements, handlers can reduce stress and prevent dangerous situations. Building trust with cattle is essential to minimizing risks.

Horses

Horses are involved in approximately half of all cowboy incidents. Since horses present a variety of safety challenges it is critical to have thorough horse selection criteria before they are deployed, and that they are trained for the specific situations where they will be used. The Brandon Wenta Tragedy, Cowboy Safety: Horses and Pen Conditions and Cowboy Safety: Cattle Movement are courses we offer on this subject.

Proper Equipment Maintenance & Use

Maintaining equipment like tractors, skid steers, and feed trucks is vital for preventing accidents. Regular inspections and prompt repairs ensure machinery operates safely, reducing the risk of malfunctions that could lead to injuries.

Slip, Trip, and Fall Prevention

Feedlots present various slip, trip, and fall hazards. Slick pen conditions are common year-round, and weather is always a factor. Proper footwear is essential. Preventing falls from heights such as bins and legs requires extensive training and use of special equipment. Remembering the three-point contact rule (two hands and a foot or two feet and a hand) reduces the probability of slips and falls when climbing ladders and when entering / exiting equipment.

Safe Operation of Mobile Equipment

Training workers on the safe operation of mobile equipment, such as feed trucks, loaders, UTVs (utility task vehicles), and ATVs (all-terrain vehicles) is crucial. Emphasize the importance of wearing seat belts and staying alert in areas where livestock or other workers are present. If you use ATVs consider replacing them with UTVs since they are inherently safer.   

Lockout/Tagout

Lockout/Tagout (LOTO) procedures are essential for preventing accidental equipment start-ups that could lead to serious injuries or fatalities. Ensure all workers are trained on LOTO protocols, which involve isolating and securing machinery before maintenance or repair work is performed. Proper LOTO practices are critical for protecting workers from unexpected releases of hazardous energy.

Fire and Explosion Safety

Fire safety is critical in feedlots due to the potential for fires and dust explosions. Establishing no smoking areas and using explosion proof fixtures and wiring are critical prevention measures. Ensure that fire extinguishers are well maintained, conduct fire/explosion drills and have all workers practice the fire evacuation plan. Hot work, such as welding, cutting, or grinding poses significant fire and explosion risks. Always follow proper hot work safety procedures, including obtaining permits and ensuring fire watches are in place.

Bin and Confined Space Entry Safety

Grain bins and confined spaces such as boot pits pose significant risks including engulfment, falls, and hazardous atmospheres. Workers should never enter these areas until an entry permit is completed and safety measures are followed. Always use appropriate harnesses and lifelines and ensure that all equipment is locked out and tagged out before entry. Ventilation should be tested to confirm it is safe before entry, and workers must be trained on the risks and proper safety procedures associated with bin and confined spaces and falls from heights. Our course, It Was A Good Friday: Grain Entrapment and Engulfment provides an impactful look at the importance of this issue.

Hydration and Heat Stress Prevention

Working in hot conditions can lead to heat stress and dehydration. Provide shaded rest areas, ensure easy access to water, and educate workers on the signs of heat-related illnesses and the importance of staying hydrated.

Emergency Preparedness

Every feedlot should have a clear, well-communicated emergency response plan. This includes procedures for handling medical emergencies, fires, severe weather, and other potential hazards. Regularly review and practice these plans with all employees to ensure everyone knows their role in an emergency.


Feedlot safety is multifaceted, requiring attention to a range of hazards from cattle handling to equipment maintenance and emergency preparedness. By implementing these safety tips, feed yards can significantly reduce the risk of injury and create a safer, more efficient working environment.

Remember, a commitment to safety is essential at all levels of the operation. Continuous training, vigilance, and proactive safety practices are the keys to protecting workers and livestock in this high-risk industry.